Pallet shuttle system is a warehouse automation method usually used in combination with pallet rack to facilitate the movement of pallets from one end of the rack to the other.

Benefits of warehouse shuttle systems

The warehouse pallet shuttle system is an automated vehicle which use for carrying pallets in rack areas instead of conventional forklift vehicles. They eliminate the need for forklifts to join the lanes, alleviate congestion and encourage warehouses to optimize every square inch of floor space.

We can design the aisles closely together and relocate the racks horizontally and vertically to fit more pallets / SKUs.
This device can be of great use with the right commodity and environment in order to maximize efficiency. They improve pallet handling, mitigating the chance of injury to SKUs and racks.

Facts About Why Pallet Shuttle System Is Needed for Your Warehouse

When it comes to inventory management, every company wants a quick, coordinated, user-friendly and cost-effective warehouse. The pallet shuttle system allows warehouse operators to achieve their collection and recovery objectives. The following advantages of the pallet shuttle system also added to their success among warehouse managers.

Easy Automated Operation

This system uses a WMS programme that is use to remotely control the pallet system. In this method, we mount electric shuttles or vehicles in the rack instead of traditional forklift trucks. Your warehouse director has the charge of the shuttle and the pallet over the tablet. The operator can choose an inventory management technique such as FIFO or LIFO from the programmed itself.

Operational Versatility

In order to run the system, the user would not need to reach the warehouse. It just takes one order to launch the shuttles. Another advantage of this system’s operating flexibility is that it is a modular system. The operator may set the limits of the products being transported and the destination of the loaded shuttles to be reached. This ensures that the racks can be filled randomly, as needed.


There is no need for the shuttle to join the rack in this system. Thus, unlike traditional forklifts, the pallet shuttle system has a minimal risk of injuries. We can run this machine from outside the factory in the case of human protection. There is absolutely zero risk of risks, Therefore, these systems have a user control function that allows managers to limit the number of operators in the field. Thus, no unauthorized person can interfere with the control of inventories. It therefore prevents intelligence issues.

Continuous and organized product flow

Except for conventional WMS forklift-based systems, these systems have sophisticated product diversification capabilities. Products can be classified according to requirements and descriptions of the supply chain. Therefore,we coordinate the inventory distribution of the warehouse. The commodity flow is continuous as FIFO or LIFO is govern by the shuttle pallet system.

Space and time saving

The pallet shuttle system rewards in terms of storage and time saves. The storage capacity of each rack is 131 ft deep. This ensures that we can pack the goods vertically, which helps to conserve room for assembly. The built-in error correction sensor helps to place the shuttles effectively and remove the empty ones. So that the empty shuttles head back to the queue and the warehouse space increases.

In terms of time, this system reduces inventory time. The loading and unloading duration are reduce as lifting time is reduce to 5 seconds or less per product. Generally, the shuttle speed is around 259 feet per minute in an empty state, while the full shuttle flies 148 feet per minute, the end-to – end shuttle transport process does not cause delay, so there are marginal chances of time loss.